A True History of American Denim (and Why It Still Matters)

Denim is the most American fabric there is, and almost none of it started out as fashion. It started as armor for working people: miners on their knees in the Sierra, cowboys in the saddle for sixteen hours, railroad men laying track across a continent. The cloth had to survive them. That it later became the uniform of rebels, rock stars, and presidents is just proof of how good the original idea was.

I've spent a decade of my life chasing the perfect pair of jeans, traveling to Japan twice a year to make mine the right way. So let me tell you the real history, the parts that matter, and where the craft actually lives today.

Where denim actually comes from

Denim is a sturdy cotton twill, woven so the indigo-dyed warp threads sit on the face of the cloth and the undyed weft sits behind. That single structural choice is why jeans fade the way they do: as the indigo wears off the surface, the white underneath shows through, and the garment records your life. The name traces to serge de Nimes, a twill from Nimes, France, while the word jean comes from Genoa, Italy. America didn't invent the cloth. America invented what to do with it.

1873: the rivet that built a category

In 1853 a Bavarian immigrant named Levi Strauss set up a dry-goods business in San Francisco, supplying the Gold Rush. Two decades later a Reno tailor named Jacob Davis figured out that hammering copper rivets at the stress points of work pants kept them from blowing out. Davis needed a partner to file the patent, and on May 20, 1873 the two received U.S. Patent No. 139,121 for riveted "waist overalls." That is the birthday of the blue jean.

The cloth was tagged XX for the extra-strong denim woven by the Amoskeag mill in New Hampshire, and the garment that became the 501 set the standard for American workwear. When the riveting patent expired in 1890, competitors poured in, which is exactly why Levi's later added details like the red Tab (1936) to stand apart. Lee, Wrangler, and others built the rest of the American denim canon.

From workwear to American identity

Denim climbed off the worksite and into the culture in the 1950s. Marlon Brando and James Dean made jeans shorthand for youth and rebellion, to the point that some schools banned them. From there denim went everywhere and meant everything: counterculture, rock and roll, workwear revival, high fashion. It's the rare garment worn by a rancher and a runway model in the same week, and it never lost its working-class soul. That's the part I love most.

Selvedge, raw, and the Japanese revival

What I chase is selvedge (self-edge), woven on narrow vintage shuttle looms that finish each edge cleanly so it won't fray. It's slower, heavier, and full of character. When American mills moved to faster wide looms in the mid-20th century, much of that old craft went quiet here, and Japan, especially Okayama and the town of Kojima, picked it up and arguably perfected it. The best selvedge in the world today is woven on Japanese shuttle looms, often the very machines America retired. That's why I make my denim there.

Raw, or dry, denim is sold unwashed so it fades to your body and your habits. No two pairs end up alike. That's the whole romance of denim in one idea.

How I make it at Black Bear Brand

Black Bear Brand is my American label, designed here in the States and woven where the craft now runs deepest. I cut the ONE Jean Jacket and the ONE Jeans from 13.5oz shuttle-loom selvedge denim I have woven specially for me in Okayama, Japan, triple-needle stitched, finished with a Horween horsehide rough-out patch and a YKK donut button. It's the 1873 idea, honored and pushed forward: built to be worn hard and to get better the longer you own it. You can see the whole line in my factory store.

Why denim still gets me

Denim is honest. You can't fake a fade. It takes your shape, your miles, your weather. I don't design for how a jacket looks in the photo on day one. I design for the version that exists five years from now, after it's been lived in, broken, and earned. That's the one that matters to me, and it's the one I want you to own.

More of how I think about all this lives in my journal.

Frequently asked questions

Who invented blue jeans?

Levi Strauss and Jacob Davis. Davis devised the copper-riveted work pant and partnered with Strauss to patent it on May 20, 1873. That riveted "waist overall" became the blue jean.

What is selvedge denim?

Selvedge is denim woven on narrow vintage shuttle looms that finish each edge so it won't fray. It's heavier and more characterful than modern wide-loom denim, and the best is woven in Okayama, Japan, which is where I have my selvedge made.

keep on keeping on - Josh